Showing posts with label Maintenance. Show all posts
Showing posts with label Maintenance. Show all posts

Tuesday, November 1, 2011

The Importance of Bucket Truck Maintenance!

The bucket truck has gained popularity with many industries, including utility companies and the construction industry. This powerful equipment can be used by various companies for many daily tasks, even the most menial of jobs. All operators and workers should be careful and attentive and take proper safety precautions when working with these heavy-duty vehicles. Equipment failure at job sites is possible; however, these failures can be prevented by a good maintenance program which will help ensure that the equipment is functioning properly, eliminating many of the common causes of breakdowns.

The Essence of Maintenance

Every company should have an annual maintenance program for these vehicles. A thorough inspection and various tests should be performed to identify any signs of damage or wear to the trucks at an early stage; this will not only prevent longer down times but could prevent accidents from happening. Manufacturers are always concerned about safety requirements; therefore, these vehicles are built with many safety features. Despite these necessary features, aging and other factors such as overloads, fatigue, etc., could result in damage and deterioration to these vehicles. Additionally, both OSHA and ANSI require that every bucket truck have a regular annual inspection to identify any problems before causing major problems.

Replacing the Bucket

The bucket is one of the major components of this type of truck. It is designed to hold one or two persons, according to the required capacity set by the manufacturer. Any signs of damage or deterioration of this component may mean that it needs to be replaced. There are many replacement parts available and are typically made from fiberglass, which is very durable. There are also accessories that not only help prolong the service life of the bucket; they also provide comfort for the operator. A polyethylene liner can improve the safety of the workers by providing them with a rough surface. This liner can also help prevent, or decrease, physical damage to the platform. Replacing this component is easily accomplished by a professional technician at a reputable repair facility per manufacturer or dealer recommendations.

Storage

When a bucket truck is parked outside most of the time, it should be protected from rain or any other inclement weather. Accessories, such as a cover, can protect the inside of the bucket from snow or rain. This cover may be made from either fiberglass or vinyl and is widely available on the market. It is also important to avoid parking the vehicle near trees, as debris could fall and hit the vehicle, causing damage.

Reputable Repair Shop

Annual maintenance inspections and repairs should be done by a reputable repair center with competent, knowledgeable and experienced technicians. Such a high-quality repair facility could be of great assistance to a company manager who does not have the proper knowledge regarding parts. Professionals at these facilities can offer assistance by recommending the best accessories and components available that could boost the performance of the bucket truck.

Secure Certification and Report

Once all of the maintenance inspections and tests have been completed, a report will be created. This report must then be reviewed by a representative of the company. Once the report has been reviewed, the representative must acknowledge receipt and approve the report by signing and dating it. A copy of this report is retained by the company and the original is returned to the repair center for retention purposes.

When it comes to the safe operation of a bucket truck, there is no place for complacency as this affects the overall efficiency of the company. It is so important that every one of these vehicles is well-maintained to ensure its functionality and safety!

Christopher M. Hunter is an expert in commercial specialty trucks. Click here to find out more about Bucket Trucks.


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Monday, October 31, 2011

Common Truck Maintenance Procedures

Part of successfully insuring your truck is making sure that you avoid accidents. Obviously, the reason you choose premium commercial truck insurance is so that you do not have to worry about getting out of a sticky situation when you do need it.

But there are precautions you can take that will help prevent an accident from ever happening, so that you will not have to deal with filling out forms, getting your truck repaired, having your claims checked, or recovering from an injury.

Here are some common truck maintenance procedures that will help relieve long-term stress.

1) Change the oil: Sometimes, the simplest things cause the most trouble. While every automobile requires its oil to be changed, it is often ignored. And commercial vehicles are pushed even harder than private ones, making this trivial task even more essential. A good rule of thumb is to change the oil every 2 to 3 thousand miles with high quality motor oil.

2) Rotate and replace tires: One of the most dangerous accidents occurs when large semi-trucks blow a tire and skid off the road. Without proper traction, it is difficult for the truck driver to control, and semis can cause a lot of damage to fellow drivers. Rotate tires every 3,000 miles, which will give the auto-mechanic an opportunity to check the brakes and brake pads as well. In addition, you can check the air pressure on a weekly basis to ensure it meets standards. When tread gets worn down, replace the tires before an accident happens.

3) Change the transmission fluid: When hauling a load, transmissions wear out faster than a normal car, nearly ½ the rate. Changing the transmission fluid and filter are an important procedure to prevent this from occurring. It is recommended that you change fluid every 25,000 miles, in order to prevent having to replace the entire transmission.

4) Check coolants: Commercial trucks run more frequently without stopping, making them overheat more regularly. Automatic transmissions require even more attentions. Check your coolants on a normal basis.

5) Do not rely on computers or scheduled maintenance: Modern truck have computers on-board that tell you when situations arise, fluids must be changed, and the engine needs to be checked. But don't let a blinking light on your dashboard dictate when you perform truck maintenance. Also, some drivers wait for scheduled appointments with mechanics. This may let a problem sneak through the cracks, only to rear its ugly head at an unfortunate time. Don't rely on schedules or computers, perform regular maintenance.

Commercial Truck Insurance

With these tips, hopefully you can take better care of your truck maintenance and prevent a major accident that may raise your cost for commercial truck insurance. Speak to your truck insurance provider for more details.

Patrick Winchester is a freelance writer with info about commercial truck insurance. For more details on trucking insurance policies, visit http://royaltytruckinsurance.com/ to learn about coverage options.


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Some Pickup Truck Maintenance Tips

Owning a car is everyone's dream. Imagining yourself behind the wheels of some car, be it an exclusive Toyota Cadillac or a Ford Pick-up truck is worth your time. If you get lucky, this amazing dream could turn into a reality. There you are speeding down the hill, feeling the power of its engine, and smiling in your side mirror. A few months down the road, it starts making an irritating sound and it won't start like it used to. Thick white smoke starts seeping from the trunk of your car like a bomb just exploded in there. Maintenance of a pick up truck requires maintenance of various parts of the tuck from pickup truck seats to the engine of the car.

The pick up truck seats and the surface of the truck need to be cleaned regularly by vacuuming. Always ensure that the seats are clean to maintain its appearance. Imagine a situation where you have spilled soda or even booze on the leather seats of your truck. Or you ate doughnut or bread inside the truck. These could cause damage to your car, especially small stones from your boots as you climb in and out of the truck; just like small stones could tear up delicate feet. You do not want your pick up truck seats worn out after only a few months now, do you? Unless you are some freak who likes spending money on things that could have been avoided. After vacuuming, clean your pick up seats with soapy water and a soft care, and then rinse with clean water. Apply a layer of leather conditioner once in a while to keep the seats moisturized.

Dust the surface of your truck, even if you need to get down on your knees to do it. if you are too good to bend or scrub the floor, your wife who is always handy with cleaning can always do it for you. But make sure to ask nicely, because your truck could be the dirtiest place she has ever been too.

Just like you need to survive, your truck needs fluids to keep running.

Check all the truck fluids, from engine coolant, break fluid, oil and transmission fluid. This could save you from a lot of embarrassment or costs. Be familiar with all the fluids that a car requires. And check their levels to see if they are enough to take you through the journey. Read the truck manual to know when the fluids have to be checked.

Unless you want your truck speeding down the road with you screaming inside wondering how to stop it, ensure that you check your breaks twice a year for damage or wear. Are your breaking lines soft like they should be or are they rigid? Are your metal lines corroded?

Remember to replace the engine batteries, check the batteries for corrosion. You don't want to be stuck in the middle of nowhere with no one but yourself and the birds of the air. If you don't want your journey to come to an abrupt halt, always ensure that you check the truck battery. Ask yourself, what would you do without your heart? And just like you would not function with your heart, a truck cannot function without a good battery. When corrosion builds up around the battery, the connection is interfered with hence the car cannot start. That is why you need to check it for any residue and change it.

If you cannot do your own pick-up maintenance, maybe you are too busy, too clean to get your hands dirty or you just do not know how to do it, don't be embarrassed to ask for help. You could take your car to a garage for maintenance; ask a neighbour for help. Or even try your elder son. Who knows, he might surprise you. Maybe he spends too much time watching the Fast and Furious that he actually knows more about cars than you think. It is okay to admit that you don't know how to check the car engine or that the smell of brake fluid irritates you. also wash the body of your truck once in a while.

For more tips on how to maintain the different parts of your truck, like the Pickup Truck Seats for example, pay a visit to http://www.replacementpickuptruckparts.com/.


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Saturday, September 3, 2011

Maximize Your Vacuum Truck Productivity With Proper Maintenance!

The most vital component of a productive vacuum truck business can be excellent customer service, quality products and an appealing price. When all these factors are combined together, it could be the perfect recipe for a successful business operation. Transposing this into a vacuum truck business means that the services being provided must be of such a quality while maintaining low overhead costs as to result in superior workmanship and service to all customers.

Unlike other businesses, a vacuum truck company's profitability is affected by the level of productivity it accomplishes which is in turn affected by the number of times the equipment is unusable due to breakdowns that prevent the trucks from working. So this scenario must be avoided as much as possible - which leads to the big question: How can productivity be maximized? The answer is so simple that it should be readily apparent - keep all equipment in its best possible shape.

Routine Maintenance

The first way to keep vacuum trucks properly functioning is to institute a sound routine maintenance program. This is essential to ensure that all equipment is regularly checked for minor damage or problems prior to system failure. Some of the things to be regularly examined would include: a visual check for any leaks; hydraulic fluid levels; all hoses for deterioration and air leaks; and careful examination of the control system. It is imperative to remember that this is not a once-in-a-lifetime activity to be sure that the equipment is functional; this is a thorough examination performed on a regularly scheduled basis. A vacuum truck company with a good maintenance program can reap significant savings as compared to the cost to repair something that has broken while being used.

Routine Inspection

A vacuum truck can consistently perform hundreds of jobs - when it is properly maintained. To protect the equipment from any costly problems, a pre-inspection should be conducted prior to every job being handled. Establishing a pre-inspection routine can help any business avoid costly equipment failure from happening. System failures can be prevented if all potential problems are discovered before the job begins. A good pre-inspection can eliminate expenses for costly repairs as well as the downtime created when the truck is out-of-service and unable to handle customer needs.

Keep Up With Technology

In this industry, technological advancements bring changes that improve efficiency but also raise the level of knowledge necessary to keep up with such progress. It must be remembered that with constant change comes an increased responsibility to learn the new technology and implement it into every-day working conditions. The negativity of reduced productivity and revenue loss can be completely prevented if equipment is maintained and technology is leveraged in the proper way. All of this can be averted by taking the above-listed necessary steps to increase efficiency, boost performance and augment productivity.

At the end of the day, the completion of a productive working period without interruptions due to breakdowns, system failure or unwanted repairs in the middle of the job should be of vital concern to every vacuum truck business. Keep that vacuum truck in top shape to increase productivity and the results will be overwhelming!

Christopher M. Hunter is an expert in commercial specialty trucks. To find out more about Vacuum Trucks, go to the main website at: http://www.vacuumtrucksales.net/home.


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Prevent Bucket Truck A/C Problems With Proper Maintenance!

Comfort while operating any vehicle is very important. For bucket truck operators, it helps retain focus on the job being done rather than individual comfort needs. When the A/C unit fails, it causes physical discomfort for the driver. It causes time and money to be spent: time for the repairs of the cooling system to be done and money in the form of not only the repair cost but the value of the time lost while the bucket truck is being repaired.

Since the owners and operators of bucket trucks most likely do not know how to fix such problems, the best solution is to avoid the problem completely by regular preventive maintenance to the A/C unit of the truck. Following are some helpful ideas and tips on how to properly maintain the bucket truck cab's cooling system.

Problem Detection

It should not be difficult to detect the symptoms of a failing cooling system inside a bucket truck. A clogged A/C drain could cause wet carpeting inside the cab during hot, humid days. It is important to check if the drain is working correctly by looking underneath the vehicle. Also, it is actually very normal for there to be some fluid underneath the vehicle when it is initially parked and turned off. The time to be concerned is when there is NO dripped water underneath the truck when not operating; that could indicate that the cooling system is not working properly. Below are some other air conditioning problem indicators.

Sound- When the fan is turned on and unusual sounds are heard, it may indicate some debris in the fan blower.
Smell- When the A/C system is turned on, if it smells musty or unpleasant, this may indicated that mold or mildew is growing inside of the evaporator.
No A/C- When there is no cooled air coming out of the vents, it could indicate a frozen evaporator in the Air Conditioning system.

Problem Resolution

Once the difficulty has been identified, there are certain trouble-shooting items that can be done to correct the problems that are listed below.

Condenser - The air conditioning condenser resembles the radiator and is actually located just in front of it. The hot refrigerant circulates through the condenser; the air flows through the condenser's cooling fins to cool the heated air. Check the condenser regularly to make sure that it is free from debris and properly working. Due to its location at the front of the vehicle, debris can restrict the air flow and prevent the refrigerant from cooling the heated air.
Preventing Mold and Mildew - When the bucket truck is parked, switching the A/C recirculation off can prevent or reduce mold and mildew from building up. If a recirculation switch is not available, when the engine is shut off turning the cooling system away from the maximum air cooling (Max Air) position can be helpful. If this problem continues in spite of the prior attempts and there still remains an unpleasant odor during A/C operations, the only remedy to eliminate the smell is taking the truck to the service department for evaporator cleaning.
Drive Belt - The drive belt is located under the hood; this is one of the very important components of the truck's cooling system. This simple belt causes the compressor to turn every time the engine is turned on. The compressor maintains the circulation of the refrigerant through the system. It is recommended that the belt should be checked periodically to make sure that it is in good shape and free from any obvious wear or cracking. The drive belt should be replaced with a new one when any damage is detected. If the belt becomes too worn or damaged, it could cause the belt to slip or break which would stop the compressor from turning and shut down the air conditioning system.

Severe failures and costly repairs for the truck's air conditioning unit can be prevented by some simple maintenance mentioned above. Don't let problems happen that could be avoided by some basic upkeep on that important A/C unit and avoid being left out in the heat on a hot summer day!

Christopher M. Hunter is an expert in commercial specialty trucks. Click here to find out more about Bucket Trucks.


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Sunday, July 31, 2011

Top Tips for Vacuum Truck Hydraulic Maintenance!

The vacuum truck plays a central role in our society. It takes care of the muck and dirt in sewers that would otherwise cause a nasty overflow during a storm. While this equipment is highly capable of taking care of almost any kind of material, whether it is partially liquid, completely solid or even toxic, it does require strict maintenance routines. One of the most crucial parts of the vacuum truck that requires regular maintenance is its hydraulic system.

This mechanical component has a very important function. It is a vital powerhouse that controls most of the moving components of the truck. It is responsible for moving the boom for the suction house into position; it also operates the locking mechanism that secures the massive trap door. Due to the fact that vacuum trucks deal with liquid and sometimes caustic substances that could potentially damage components, it is important to perform regular maintenance on certain parts to prevent damage such as corrosion from occurring.

Common Causes of Hydraulic Failure

There are two common causes of hydraulic failure. One cause is a mechanical failure, or a malfunction that is caused by a component of the truck. The other most common cause is hydraulic fluid contamination. This contamination occurs when foreign material is present inside the fluid. Ideally, the inside of this system should be free from any type of contaminant except for the fluid. This is one place where the lack of regular maintenance could cause infiltration of the hydraulic system.

Although this system is sealed, prolonged use will eventually wear out the dust sealants that offer protection. An improperly sealed reservoir can also lead to severe contamination. Even without the presence of foreign debris, the deterioration of the fluid from prolonged use can lead to problems in its performance.

The presence of even the smallest foreign material inside this system could cause a myriad of problems such as: pump wear; malfunctioning of pumps or valves; and sludge accumulation.

Maintenance Tips

To prevent problems with the vacuum truck's hydraulic system, it is important for operators to perform regular preventive maintenance at least twice a year or as prescribed by the manufacturer. The maintenance should include the following steps:

Filter Replacement - In the case where foreign debris is present that could cause blockage to the small orifices along the system, the filter would prevent the debris from circulating inside the system. Regular filter replacement is the only way to ensure sufficient protection from any contaminants.
Fluid Testing - As part of preventive maintenance, it is also important to conduct regular inspection of the quality of the hydraulic fluid. Such a test would detect the presence of contaminants that could potentially damage the system. A small amount of fluid should be drained after the system's operation to be submitted for a particle count, as well as for testing for spectro-chemicals, water content, and viscosity.
Flushing - As part of the vacuum truck's regular maintenance schedule, it is also necessary to conduct regular flushing. This action involves cleaning the hydraulic system by draining the old fluid and replacing it with fresh fluid. This will ensure that any possible contaminants in the fluid or surrounding components are flushed away.
Visual Inspection - It is also important to visually check the components on a regular basis for problems such as leaks around the fittings. Small leaks may lead to rupture during operation or cause the fluid to bleed out below the normal level, either of which could result in an unsafe operation of the truck's hydraulic components.

These simple yet important tips apply to any piece of equipment that contains a hydraulic system. Following and implementing these tips can significantly increase the lifespan of this special element of a vacuum truck and ensure optimal performance throughout the life of the equipment!

Christopher M. Hunter is an expert in commercial specialty trucks. To find out more about Vacuum Trucks for Sale, go to the main website at: http://www.centraltrucksales.net/home.


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